Joy, CHS-AC35, Continuous Haulage System

Continuous haulage

Joy Chain Haulage Systems

  • 23 to 32 tonnes (25 to 35 tons) per minute rated load capacity
  • Improved visibility and reduced overall height on breaker car module
  • Narrow machine design
  • Maximum spillage control features
  • Simplified electronics with optional diagnostics
  • Improved cable handling system

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The CHS series chain haulage systems, with a 23 to 32 tonnes (25 to 35 tons) per minute rated load capacity, are recognized in the industry as the most effective equipment for moving mined material from the mine face for specific applications.

Multiple system options available

Two basic system options are available:

  • CHS-HT25
    • Capacity rating of 23 tonnes (25 tons) per minute
    • Hydraulic tram with closed loop hydraulics
  • CHS-AC35
    • Capacity rating of 32 tonnes (35 tons) per minute
    • AC electric tram

The CHS systems feature four key units:

  • Breaker car module (BCM): mechanical conveyor drives available to match specific mining applications
  • Conveyor bridge module (CBM): dual motor design with 57.15 mm (2.25 in.) pitch conveyor chains
  • Mobile bridge module (MBM): ergonomically designed operator cab for comfort and visibility
  • Rigid haulage system (RHS):
    • Solid top rails for extra strength
    • Inboard pulley bearings for better maneuverability and extended life
    • 5.5 m (18 ft.) long sections

The system configuration and number of these units depends on the individual mine application and production requirements.

Designed for maximum maneuverability

  • Improved visibility and reduced overall height on the breaker car module
  • Narrow machine design
  • Narrow pulley support section
  • Maximum spillage control features

Designed for ease in maintenance

  • Simplified electrics with optional diagnostics
  • Closed-loop hydraulics on the CHS-HT35 system
  • Improved cable handling system and optional cable handling dollies for incoming power and water services
  • Replaceable wear strips on the crawler frames (CHS-HT25 model only)

In addition, the chain haulage systems use the same motors, variable frequency drives, gearcases, and chains as our continuous miners, allowing you to save replacement part stocking costs as well as leverage maintenance knowledge across your fleet.

Designed for durability

  • Chrome carbide overlay (CCO) conveyor decks and wear areas
  • Heavy-duty crawler chains
  • Heavy-rated conveyor chains

Designed for safety

  • MSHA and PA approved certifications
  • Ability to tram the breaker car module without operating the breaker itself
  • Certified canopy or operator’s safety post
  • Armrest machine shut-down feature and operational reset
  • Pilot-operated check valves
  • Water dust suppression
  • Dry chemical fire suppression
  CHS-HT25 CHS-AC35
Rated capacity 23 tpm 32 tpm
Length:
BCM, pivot to dump point in hoppers
MBM, pivot to pivot connection point on dolly 
CBM, pivot to pivot
 
9.1 m
8.7 m
12.2 m
 
9.1 m
8.7 m
12.2 m
BCM width 3.33 mm 3.30 mm
MBM width 2.82 mm 2.90 mm
Conveyor width (MBM and CBM) 914 mm 914 mm
Conveyor width (BCM) 965 mm 1118 mm
Minimum stack-up height 700 mm 1136 mm
Ground clearance 152 mm 254 mm
Minimum tail dolly stack-up at RHS 775 mm 1155 mm
RHS belt width 1.06 or 1.22 mm 1.06 or 1.22 mm
Troughing angle 15º or 30º 30º
Seam height 0.97 m 1.37 m

OptiDrive

Joy OptiDrive, an AC variable-frequency drive system, integrates software with the electronic and mechanical systems to provide the following features:

  • Increased tram speed: significantly increases the tractive effort available, improving the equipment’s ability to climb gradients and negotiate difficult roadway conditions
  • Regenerative braking: supplements the mechanical brakes, allowing them to run cooler with extended war life. Regenerative braking is highly effective at automatically maintaining constant speeds when descending gradients
  • Less maintenance: no commutator brushes to inspect and replace mean AC traction motors are typically more reliable, more durable, and require less maintenance than DC traction motors

Learn how OptiDrive can help improve your productivity. 

Lumpbreaker

The optional lumpbreaker front end handles material sizing and metering functions as well as flow control on the belt. The lumpbreaker also eliminates the need for a feeder breaker in the section.