The 4100XPC electric rope shovel, the preferred ultra-class shovel choice for high-production low cost mines around the world, is ideal for loading in-pit crusher-conveyor systems and ultra-class haul trucks. The 4100XPC features the latest design and technological upgrades to maximize machine availability and equipment production. This shovel is available in both AC and DC versions.
|Height of cut
||55 ft. 2 in.
|Radius of cut
||78 ft. 8 in.
|Dumping height (door open)*
||31 ft. 0 in.
|Floor level radius
||52 ft. 6 in.
|Tail swing radius
||32 ft. 3 in.
|Operator eye level
||33 ft. 1 in.
*Height shown with bail-type dipper. Heights will be greater with bail-less or compact-bail dippers. Actual dumping height can be greater than door clearance height.
||99.8 to 108.9 mt
|| 120 st
|Nominal dipper capacity
52.8 to 61.2 m3
58.3 to 67.6 m3
69 to 82 yd3
74.4 to 88.4 yd3
|Rated suspended load
|Optimum truck size
||218 to 363 mt
||240 to 400 st
*Payload and dipper capacity are dependent on many factors. Contact us for an analysis of your specific application.
||47 ft. 1 in.
||49 ft. 4 in.
|Height over gantry
||48 ft. 3 in.
|Width of crawler shoes
|Width of crawlers (76")
||33 ft. 6 in.
|Length of crawlers
||38 ft. 6 in.
||2 ft. 2 in.
|Height: ground to bottom of counterweight slabs
||11 ft. 10 in.
Centurion electrical control system
The Centurion electrical control system provides superior performance, monitoring, and data integration capabilities.
The supervisory controller, with direct integrated communication with the motor drives, allows precise motor control and fast cycle times. Real-time multi-tasking capability means optimal machine logic sequencing, monitoring, and control.
The I/O system uses the Profibus communication protocol for seamless integration of all shovel subsystems. Low-voltage 23V DC I/O drop points feature open- and short-circuit detection for improved diagnostics and troubleshooting.
The graphical user interface features intuitive, icon-based screens that display vital information, including shovel status, troubleshooting information, and optional production monitoring data and operator feedback.
Learn how Centurion maximizes your shovel’s efficiency.
PreVail remote health management system
The PreVail remote health management (RHM) system provides timely and efficient machine health and performance data. The PreVail RHM system taps into the powerful communication, command, and control capabilities of the shovel's electrical control system, transforming the data into valuable knowledge, including KPI (key performance indicator) dashboards, graphical analysis tools, predictive modeling, and reporting tools.
When you activate PreVail RHM on your 4100XPC shovel, you have access to:
- Increased asset performance visibility to help you determine when to intervene, minimizing corrective action costs
- Valuable risk management tools that help reduce troubleshooting time and mean time to recovery
- Key performance indicator (KPI) benchmarking that makes performance gaps more visible and allow you to set in motion corrective measures to maximize productivity
- Operating practices analysis that allows you to review and correct operators that are not following best practices for optimal productivity
The initial subscription period of one year is included free; after one year, subscription fees apply.
Learn how PreVail can help you maximize your shovel’s productivity.
Advanced control technology
Advanced control technologies include the following:
- Temperature monitoring system for all DC motors, drum shaft bearings, and shipper shaft bearings
- Drive programming and analysis software
- Control logic software
- I/O device monitoring and fault detection
- Remote health management
- Extended speed range in hoist and crowd
- Automatic Boom Soft Setdown (ABSS) and Boom Profile Protection Envelope to help prevent excessive loading to the attachment during operation
- Anti-swing-in-bank system to reduce excessive side loading on handle and attachment
- Hoist, crowd, and retract limits
- Automatic lubrication and compressed air systems control
LED lighting package
Complete high efficiency LED lighting available for internal, external, and emergency lighting.
Fleeting sheave hoist rope guide
Includes dual steel sheaves which channel and maintain contact with the hoist ropes as they travel between the hoist drum and boom point sheaves, decreasing rope wear and improving hoist rope life.
Cold weather equipment
Optional extra heaters and insulation protect both your operator and the shovel in temperatures that reach -40°C.
Track Shield collision detection and mitigation system
Developed with extensive shovel operator input, Track Shield is the only automated operator-assist technology on an electric rope shovel that detects and helps prevent a dipper from striking the crawler.
Learn how Track Shield can help prevent dipper strikes.
Universal shovel interface system
The universal shovel interface allows your shovels to send and receive data with any mine management system, including ModularTM, JigsawTM, and WencoTM systems.
On the shovel side
The Centurion electronic control receives information, such as the following, from the mine management system:
- Haul truck information, including capacity, truck model and ID, and material code
- Delay codes
- GPS location of the shovel
On the mine management side
The mine management system receives information, such as the following, from the shovel:
- Shovel faults
- Propel start/stop times
- Payload data, including cycle times and payloads
This information sharing means reduced operation costs, improved production data, and key performance indicator tracking.
Learn how the universal shovel interface can help you maximize your shovel’s productivity.
Payload dipper payload monitoring system
The P&H Payload system provides accurate, reliable payload measurements, coupled with simple system calibration, that allow your operators to optimize their loading processes.
The system provides the shovel operator the weight, in tons, of the material in the dipper. Since there is a target payload based on the haul truck’s size, this information allows the operator to load the truck – every time - to the exact target payload.
Learn how Payload can help make truck loading more efficient.
Adaptive Controls technology
Note that this technology can be ordered as a retrofit upgrade on 4100XPC shovels with an updated Centurion 5 control system.
Adaptive Controls are a series of control functions that optimize shovel power usage in different phases of the dig cycle. Their purpose is to improve shovel performance while lessening the effect of operating impacts on the machine.
- Smart control and application of power
- Improves shovel production without sacrificing life
- Reduces boom jacking
Learn how Adaptive Controls can improve your shovel's power.
Diverter Test Panel
The diverter test panel is designed to allow a tester to remotely test the electrical operation of the diverter circuit on board a DC shovel. Key diverter circuit components are housed in the panel which is located within the machinery house, outside the converter cabinet itself. By allowing the tester to perform all testing from a safe location, away from the potential high voltage hazards that exist inside the converter cabinet, the risk of arc flash or electrocution is minimized.
Learn how the Diverter Test Panel helps protect your tester.