Joy, 12HM37, Continuous Miner

Joy 12HM37

  • Solid-head cutting head system
  • 1473 mm (58 in.) cutter head diameter, ideal for industrial mineral mining applications
  • Individual motors with direct-drive transmissions to power the cutter, traction, gathering, and hydraulic systems
  • Outboard access for motors, gearcases, controllers and other major components to reduce downtime and maintenance costs
  • Remote radio control operations, with different frequencies available for multi-machine sections
  • Optidrive AC electronic system to provide smooth transmission responsiveness
  • Wethead cutter cases to reduce frictional ignitions and respirable dust levels (optional)
  • Faceboss control platform to facilitate an optimal balance of production rate and cost

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The 12HM37 continuous miner, with a dual gathering head system, is ideal for industrial mineral mining applications, including trona, gypsum, potash, and salt. The 12HM37, with a 1473 mm (58 in.) cutter head diameter, is the largest and most powerful drum-style continuous miner in our product lineup.

Cutting system options

The 12HM37 is a solid-head cutting head system, with a variety of cutter bit spacing configurations available.

Bolted construction

Since many industrial mineral mines have shaft restrictions, the 12HM37 comes in several bolted configurations to accommodate these restrictions. This continuous miner is designed to be assembled on site without, or with very limited, component welding.

Traction system

All 12HM series machines include heavy-duty crawler chain, along with a heavy-duty drive system, to effectively tram the machines.

The 12HM37 traction system includes our patented Optidrive AC electronic system, which is coupled to a compact, all-gear transmission to provide smooth, reliable service. The cutter motor feedback and the traction differential features optimize sump performance even in the most demanding applications. Finally, the brushless AC traction motors are highly reliable and require minimal maintenance.

Conveyor system

The conveying system on all 12HM series machines features a 965 mm (38 in.) conveyor to provide increased production capability. 12HM series machines come with a standard single rear conveyor drive; however, an optional dual rear conveyor chain drive is also available.

High-voltage operation

All 12HM series continuous miners are designed operate at 2300V 60 Hz (3300V 50 Hz). High-voltage operation also provides lower costs associated with component failures and the potential to use a trailing cable with a smaller conductor size (as compared to a medium-voltage miner).

Haulage system compatibility

The 12HM series continuous miners can be customized, using different conveyor lengths and conveyor chain speeds, to optimize your batch or continuous haulage systems.  In addition, we can also supply a conveyor to match your attached haulage system.

Machine weight  125,000 kg
Maximum cutting height 5,100 mm
Minimum cutting height 2,900 mm
Minimum tram height 2.2 m
Conveyor width 965 mm
Cutterhead power @ 3300V 60 Hz  260 kW
Total machine power @ 3300V 60 Hz  889 kW

Faceboss control system

Competitive and market pressures mean that you have to produce product at an ever-increasing rate, while always striving to decrease your cost per ton. These goals are only made more difficult by the worsening attributes of available reserves and deteriorating operating conditions.

The Faceboss control system enables your operators to operate equipment at an optimal balance of production rate and cost per ton using a powerful tool set that includes operator assistance tools, automated sequences, advanced diagnostics, machine performance monitoring, and analysis tools. Faceboss is the standard control system platform on all Joy underground mining equipment, which ensures that you receive the same level of optimization for all your Joy equipment.

Learn how Faceboss can help reduce your operating costs. 

Optidrive AC

Joy Optidrive, an AC variable-frequency drive system, integrates software with the electronic and mechanical systems to provide the following features:

  • Increased tram speed: Significantly increases the tractive effort available, improving the equipment’s ability to climb gradients and negotiate difficult roadway conditions
  • Regenerative braking: Supplements the mechanical brakes, allowing them to run cooler with extended wear life; regenerative braking is highly effective at automatically maintaining constant speeds when descending gradients.
  • Less maintenance: No commutator brushes to inspect and replace mean AC traction motors are typically more reliable, more durable, and require less maintenance than DC traction motors

Learn how Optidrive can help improve your productivity. ​

Scrubber systems

The Joy scrubber system - an auxiliary dust control system integrated into the continuous miner - works with the mine ventilation system to help reduce overall local dust exposure. The major system components include:

  • Ductwork
  • Impingement screen
  • De-mister
  • Fan
  • Attenuator

Our scrubber systems can be configured to support localized face ventilation plans by selecting the air volume along with the inlet and discharge locations.

Wethead cutter cases

Optional Joy Wethead cutter cases can be integrated in the cutter head to produce a fine spray behind each cutting bit on the cutter drums, thereby:

  • Cooling sparks at point of creation to reduce the potential for frictional ignitions
  • Reducing respirable dust levels to improve operator safety
  • Reducing suspended dust to increase visibility
  • Lubricating the cutter bits to improve cutter bit lifespan

The Wethead system consumes less water (114 lpm (30 gpm) water flow required)) than standard miner dust sprays and features a dedicated in-line filtration. Finally, the back-to-back carbon-face water seal is designed to run dry for extended periods of time and lasts through multiple cutter drum rebuilds before a water seal refurbishment is necessary. 

Learn how Wethead keeps your mine environment safer.

SmartZone proximity system

The SmartZone proximity system is an integrated training device that helps teach your personnel to operate a continuous miner from safe working zones, as well as stay clear of related danger zones. The SmartZone system tracks, recognizes, and logs personnel movements around the machine to provide in-depth analysis for your training initiatives.

Learn how SmartZone keeps train your mine personnel.

SmartConveyor

The SmartConveyor uses the latest sound abatement technologies to reduce sound output while improving maintainability. Research results have shown a 45% and 65% noise exposure reduction for the operator when compared to a standard machine (Mining Engineering, 2011, Vol. 63, No. 7, pp. 83). SmartConveyor combines our patented dual-sprocket conveyor chain and auto-tensioning features to improve the operating environment.

The 12HM37 features the patented Joy dual-sprocket continuous miner conveyor chain:

  • Provides 50% improvement in tension strength (over conventional chains)
  • Driven by two parallel eight-tooth sprockets to provide better torsional rigidity

The increased contact area between the chain and sprocket significantly decreases the amount of wear, increasing the working life of the components and reducing the probability of abrupt chain breakage.